{"id":2148,"date":"2026-07-24T00:24:45","date_gmt":"2026-07-24T00:24:45","guid":{"rendered":"https:\/\/gearrack.top\/product\/injection-moulding-corrosion-resistant-mc-nylon-industrial-conveyor-rack-gear\/"},"modified":"2026-07-24T00:25:24","modified_gmt":"2026-07-24T00:25:24","slug":"injection-moulding-corrosion-resistant-mc-nylon-industrial-conveyor-rack-gear","status":"publish","type":"product","link":"https:\/\/gearrack.top\/ko\/product\/injection-moulding-corrosion-resistant-mc-nylon-industrial-conveyor-rack-gear\/","title":{"rendered":"Injection Moulding Corrosion Resistant MC Nylon Industrial Conveyor Rack Gear"},"content":{"rendered":"

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Injection Moulding Corrosion-resistant MC Nylon Industrial Conveyor Rack Gear \u2014 Overview<\/h2>\n

Ever-Power injection moulding MC nylon industrial conveyor rack gears<\/a><\/strong> are produced using professional plastic injection moulding technology across a comprehensive range of engineering polymers including PA6, PA66, PA66+GF, POM, ABS, nylon, UPE, PE, TPE, PP, PC, PVC, PET, PMMA, PPS, PEEK, and PAI. This broad material capability enables single-source procurement of corrosion-resistant conveyor rack gears across a wide range of industrial environments \u2014 from standard food-processing wash-down zones that require POM or UPE racks through to offshore and chemical plant applications requiring PEEK.<\/p>\n

All specific sizes, colours, quantities, and materials can be customized per customer drawing. Racks are available in stock for standard grades and modules; custom dimensions are manufactured to order. The combination of injection moulding for complex net-shape components and CNC machining for precision tooth geometry allows both catalogue-style standard parts and fully custom OEM racks to be produced in the same facility under a single ISO 9001:2015 quality system.<\/p>\n

\"plastic<\/p>\n

Technical Specifications<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/th>\nValue \/ Options<\/th>\n<\/tr>\n<\/thead>\n
\uc7ac\ub8cc<\/strong><\/td>\nAcrylic, PC, PVC, Nylon, PEEK, PU, PA, POM, PE, UPE, PTFE, and others<\/td>\n<\/tr>\n
Colour<\/strong><\/td>\nWhite, black, green, natural, blue, yellow, and customer-specified<\/td>\n<\/tr>\n
Diameter \/ Size<\/strong><\/td>\n5-200 mm, or customized per drawing<\/td>\n<\/tr>\n
Condition<\/strong><\/td>\nIn stock \/ made to order<\/td>\n<\/tr>\n
Shape<\/strong><\/td>\nPer customer drawing; also available as sheet, rod, tube, gear, rack, pulley, guide rail, and plastic fittings<\/td>\n<\/tr>\n
\uc778\uc99d<\/strong><\/td>\nISO 9001:2015, SGS, RoHS, test report<\/td>\n<\/tr>\n
Packing<\/strong><\/td>\nPlastic bags, cartons, wooden case, pallet, container<\/td>\n<\/tr>\n
Module (Short desc)<\/strong><\/td>\n0.5 to 5.0<\/td>\n<\/tr>\n
Lead Time<\/strong><\/td>\nQuote within 24 hours; mould lead time 15-35 days depending on complexity<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Injection Moulding Material Options<\/h2>\n

The injection moulding process supports the following engineering polymer grades for gear rack and conveyor rack production. Mould steel materials include S136H, NAK80, 718H, SKD61, H13, and 420 grades \u2014 chosen to match the required mould life, surface finish, and polymer processing temperature.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Polymer Grade<\/th>\nKey Properties<\/th>\nTypical Conveyor Rack Application<\/th>\n<\/tr>\n<\/thead>\n
PA6<\/strong><\/td>\nGood toughness, easy machinability, low cost<\/td>\nLight conveyor diverters, gate drives, general positioning<\/td>\n<\/tr>\n
PA66<\/strong><\/td>\nHigher tensile strength, lower moisture absorption than PA6<\/td>\nGeneral industrial conveyors, greenhouse drives, gate automation<\/td>\n<\/tr>\n
PA66+GF<\/strong><\/td>\nGlass-fibre reinforced \u2014 higher stiffness and creep resistance<\/td>\nConveyor racks near motors or in elevated-temperature zones<\/td>\n<\/tr>\n
POM<\/strong><\/td>\nExcellent dimensional stability in wet\/wash-down<\/td>\nFood-processing conveyor racks, pharmaceutical lines<\/td>\n<\/tr>\n
Nylon\/UPE<\/strong><\/td>\nVery low friction, high impact, FDA-compliant grades<\/td>\nFood-contact conveyor zones, chemical handling, silent drives<\/td>\n<\/tr>\n
PE \/ HDPE<\/strong><\/td>\nGood chemical resistance, lightweight, low cost<\/td>\nChemical handling conveyors, light-duty budget-conscious drives<\/td>\n<\/tr>\n
ABS<\/strong><\/td>\nGood rigidity, easy processing<\/td>\nLight-duty consumer automation, display and handling equipment<\/td>\n<\/tr>\n
PC<\/strong><\/td>\nHigh impact, transparent, good heat resistance<\/td>\nConveyor inspection zones requiring visual tooth engagement check<\/td>\n<\/tr>\n
PEEK<\/strong><\/td>\nExtreme temp, excellent chemical resistance<\/td>\nHigh-temperature conveyor drives, offshore and chemical plant<\/td>\n<\/tr>\n
PVC<\/strong><\/td>\nCost-effective, good corrosion resistance<\/td>\nLight-duty chemical-resistant conveyor guides and positioning<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Industrial Conveyor Rack \u2014 Design Considerations<\/h2>\n

Industrial conveyor rack drives present specific engineering requirements that differ from sliding gate or positioning axis applications. The key differences are: higher daily cycle count (conveyor systems may operate 24 hours per day with hundreds of rack traversals per hour), more consistent load profile (static conveyor product weight rather than variable positioning loads), and greater sensitivity to lubricant contamination (conveyor racks are often adjacent to packaged food, pharmaceuticals, or electronics that must not be contaminated by grease or oil drips).<\/p>\n

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🚚 Cycle Count and Wear Life<\/h3>\n

Conveyor diverter rack drives cycle far more frequently than sliding gate systems \u2014 a gate may cycle 20-50 times per day, while a conveyor diverter at the merge point of a busy distribution centre may cycle 2,000-5,000 times per day. MC nylon and PA66 with self-lubricating surface properties are specified for these high-cycle conveyor applications because the rack wears slowly and predictably, with service intervals typically measured in years rather than months.<\/p>\n<\/div>\n

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🦻 Contamination Control<\/h3>\n

Conveyor racks in food, pharmaceutical, and electronics production environments must not generate metallic wear particles or lubricant contamination. Nylon, POM, and UPE racks satisfy this requirement because: the polymer wears by generating microscopic polymer particles rather than metallic debris; no external lubricant is applied; and FDA-compliant or RoHS-compliant grades ensure the polymer itself does not introduce prohibited substances into the production environment.<\/p>\n<\/div>\n

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⚙ Load and Module Selection<\/h3>\n

Conveyor product loads are typically light to moderate \u2014 50-500 N tangential force on the rack tooth for most carton and tote conveyor systems. Module M2-M4 in PA66 or MC nylon covers the majority of industrial conveyor rack applications. For heavier pallet conveyors or elevated deck systems above 500 N tangential load, specify a larger module or upgrade to MC nylon \u2014 which handles approximately 30-40% more load at the same module and face width than standard PA66.<\/p>\n<\/div>\n

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🔧 Maintenance-free Operation<\/h3>\n

The self-lubricating property of nylon and POM racks is particularly valuable in conveyor applications where access for lubrication is restricted by guarding, production scheduling, or hygiene requirements. A nylon conveyor rack installed correctly \u2014 with proper centre distance, correct module matching, and thermal expansion gaps at section joints \u2014 requires no maintenance beyond periodic visual inspection across its full service life.<\/p>\n<\/div>\n<\/div>\n\n\n\n
\"nylon<\/td>\n\"engineering<\/td>\n\"CNC<\/td>\n\"durable<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Material of Plastic Gear Rack<\/h2>\n

Plastic racks can be made from a variety of materials. The traditional PR series uses MC nylon, while the PRF series adds end machining to connect multiple sections for long-travel drives. The polyacetal-based DRFD and DRFK series include mounting holes. The injection-moulded DR series has unique flexibility properties suitable for curved-path locations. The material selected depends on the daily cycle count, the required force, and the environment \u2014 moisture, chemical exposure, and temperature. Dimensional stability is critical for maintaining gear tooth contact ratio, tooth tip clearance, and overall geometry throughout the service life.<\/p>\n

Quality Assurance and Manufacturing<\/h2>\n

\"Ever-Power<\/p>\n

Ever-Power injection moulding conveyor rack gears are produced under ISO 9001:2015 quality management. Mould steel materials are selected for the required mould life and polymer processing temperature. Incoming polymer is verified against specification before moulding. Tooth geometry, pitch, and cross-section dimensions are inspected on every production batch. Shipping status notification during delivery is provided as standard for all orders.<\/p>\n

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\"Ever-Power<\/p>\n

ISO 9001:2015 and Quality Certificates<\/p>\n<\/div>\n

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Documentation with every order:<\/strong><\/p>\n