China 120W 400Kg-cm High Torque AC Geared Motor with Speed Controller gear and rack

Model Number: 6IK120RA
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Auto Shutter, Money Detector, Binding Machine, Automatic TV Rack
Type: GEAR MOTOR, AC Gear Motor
Torque: 17.8-400Kgf.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Drip-proof
Speed(RPM): 2-600RPM
Continuous Current(A): 0.01-1A
Efficiency: IE 1
Frequency: 50Hz/60Hz
Poles: 4
Gearbox Ratio: 1:3 to 1: 750
Gearbox Diameter: 104mm
Gearbox Length: 72mm
Shaft Diameter: 15MM
Motor Weight: 4.85Kg
Gearbox Weight: 1.87-2.75Kg
Keywords: AC Geared Motor
Certification: ce, RoHS
Packaging Details: 1. Standard export cartons 2. As customer’s requested
Port: HangZhou or ZheJiang

120W 400Kg.cm High Torque AC Geared Motor with Speed Controller
1. Pictures of 6IK120RA:
2. Specifications of 6IK120RA:
Voltage: 110/220V
Speed: 2-600RPM
Torque: 17.8-400Kgf.cm
Output Power: 120W
Gearbox Ratio: 1:3 to 1: 750
Gearbox Diameter: 104mm
Gearbox Length: 72mm
Motor Length: 187mm
Shaft Diameter: 15mm
Motor Weight: 4.85Kg
Gearbox Weight: 1.87-2.75Kg
 Note : It’s just the typical technical data for you reference, The specification such as voltage, speed, torque, shaft can customized.
Related Products Company Profile HangZhou CZPT Motor Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.Our product ranges include:
1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power 
4) Brushless DC Motor: 28-110mm, 5-1500W output power 
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power 
Various Testing Equipment:
Back Lash Test
Hardness Test
Gear Strength Test
Insulation Test
Life-span Test
Noise Test
Certifications Packing Customer Visits FAQQ: What’s your main products?A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.Q:How to select a suitable motor?A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.Q: Do you have customized service for your standard motors?A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.Q:Do you have individual design service for motors?A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge. Q:Can I have samples for testing first?A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, Reduction 14 Rpm Three Phase Motor And Worm Low Speed To High Speed Gearbox For Tractor we will get a PASS from our account department to proceed samples accordingly.Q:How do you make sure motor quality?A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.Q:What’s your lead time?A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific ordersQ:What’s your payment term?A:For all our new customers, we will need 40% deposite, 60% paid before shipment.Q:When will you reply after got my inquiries?A:We will response within 24 hours once get your inquires.Q:How can I trust you to make sure my money is safe?A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.Q:What’s the minimum order quantity?A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders. Q:What’s your shipping method for motors?A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.Q:What certifications do you have?A:We currently have CE and ROSH certifications.Q:Can you send me your price list?A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.Q:Can I visit your company?A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!

Gear

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China 120W 400Kg-cm High Torque AC Geared Motor with Speed Controller   gear and rackChina 120W 400Kg-cm High Torque AC Geared Motor with Speed Controller   gear and rack
editor by Cx2023-07-07

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