GEAR APPLICATION GUIDE · RING GEAR · R01

Ring Gears for Planetary Gearboxes:
Internal Gear Design and Load Distribution

The ring gear — internal gear — is the fixed outer element of a planetary gear set, defining the outer envelope of the gearbox and providing the reaction member that makes the high torque density of planetary gear drives possible. This guide covers ring gear tooth design, load distribution across planet gears, material selection, heat treatment, and quality requirements for servo, industrial, wind turbine and automotive planetary gearbox applications.

Internal Gear · 20CrMnTi · 18CrNiMo7
3–5 Planet Gears · ISO 6336 · DIN 3990
Servo · Wind · Automotive · Construction

POWER DENSITY GAIN

3–5×

Planetary gearbox power density vs equivalent ratio spur/helical gearbox — because torque is transmitted through multiple planet gears simultaneously, sharing the load

RING GEAR TOOTH TYPE

Internal

Ring gear teeth cut on the inside of a cylinder — meshing with external planet gear teeth. Concave tooth flank contact produces higher contact ratio and lower Hertzian stress than external gear contact

PLANET GEAR COUNT

3 – 5

3 planets: standard; 4 planets: higher load sharing, requires tighter manufacturing tolerance; 5 planets: wind turbine and highest power density applications

GEAR RATIO (SINGLE STAGE)

3:1 – 10:1

Single-stage planetary ratio. Multi-stage planetary: 9:1–100:1. Ring gear tooth count = sun tooth count + 2 × planet tooth count; ratio = 1 + (ring teeth / sun teeth)

Ring Gear Fundamentals in Planetary Gearboxes

The ring gear (also called annulus gear or internal gear) is the outer fixed element in a standard planetary gear set. In the most common planetary configuration (fixed ring gear, sun gear input, planet carrier output), the ring gear provides the reaction torque that allows the planet carrier to rotate at reduced speed relative to the sun gear input. The ring gear teeth face inward — unlike all other gear types where teeth face outward — and mesh simultaneously with all planet gear teeth at N equally-spaced contact points, where N is the number of planet gears.

Korea Ever-Power’s ring gears for planetary gearboxes cover internal ring gears from module M1 (micro planetary gear for servo motor) to M16 (wind turbine planetary gearbox) in 20CrMnTi, 18CrNiMo7, 42CrMo4, and 316L stainless steel — for 3-planet to 5-planet configurations in servo drives, industrial planetary gearboxes, automotive automatic transmissions, wind turbine main gearboxes, and construction equipment final drives.

The multiple simultaneous contact points of the planetary ring gear with N planet gears provides the fundamental advantage of planetary gearboxes: load sharing. Where a single-mesh spur or helical gearbox transmits the full torque through one tooth contact, a 3-planet planetary gearbox theoretically divides the ring gear load among 3 simultaneous contacts — reducing the force per tooth contact to one-third, enabling a much smaller ring gear module and a much more compact gearbox for the same transmitted torque.

planetary ring gear internal gear Korea Ever-Power
Korea Ever-Power planetary ring gear for industrial planetary gearbox applications — 20CrMnTi alloy steel ring gear, internal teeth hobbed on vertical gear hobbing machine, case carburized to 0.8–1.2 mm depth, HRC 58–62 tooth surface, internal bore and OD ground for housing fit. Tooth profile and lead confirmed on Klingelnberg internal gear measurement analyser to DIN 6 quality class. Planet carrier assembly (sun gear + 3 planet gears + ring gear) supplied as a matched set with confirmed backlash and load distribution test result. See also: planetary gearboxes selection and specification guide.

Internal Tooth Geometry Advantages

The internal ring gear tooth contact with an external planet gear tooth produces concave-convex (inside-outside) contact geometry rather than the convex-convex (outside-outside) contact of two external gears. Concave-convex contact has a significantly larger effective radius of curvature at the contact point, which reduces the Hertzian contact stress for the same normal force — allowing the ring gear and planet gear teeth to carry higher contact loads per unit face width than equivalent external gear pairs at the same module. This lower contact stress at the ring gear-planet interface contributes materially to the high power density of planetary gearboxes.

Load Sharing and Planet Equalisation

Theoretical equal load sharing among N planet gears requires perfectly uniform spacing and perfectly equal tooth geometry for all planet gears and the ring gear. In practice, manufacturing and assembly tolerances cause unequal load distribution — the most loaded planet can carry 25–40% more than the average load in a 3-planet system with standard tolerances. Planet equalisation mechanisms — floating sun gear, floating ring gear, or flexible planet pins — reduce load sharing inequality to below 15%, recovering nearly all the theoretical load sharing benefit. Korea Ever-Power supplies ring gears for planetary systems with or without equalisation, and recommends the appropriate mechanism for each application’s power and accuracy requirements.

Ring Gear Tooth Count and Ratio

Ring gear tooth count zR = zS + 2zP (where zS = sun teeth, zP = planet teeth) — this assembly condition ensures planet gears fit correctly between sun and ring. Gear ratio (fixed ring, sun input, carrier output): i = 1 + zR/zS. Example: zS = 20, zP = 30, zR = 80: i = 1 + 80/20 = 5:1. The ring gear tooth count determines both the ratio and the minimum planet count spacing condition: zR/N must be an integer for equally-spaced planet gears.

Material and Heat Treatment for Planetary Ring Gears

20CrMnTi — Industrial Planetary

Standard material for industrial planetary gearbox ring gears — conveyor drives, crane hoists, extruder gearboxes, and construction equipment planetary final drives. Case carburized to 0.8–1.2 mm depth, HRC 58–62 internal tooth surface. Internal ring gear teeth are hobbed on a vertical gear hobbing machine (external hobbing) or broached (small ring gears), then case-hardened and finish-ground on an internal gear grinding machine to DIN 5–7 quality class depending on the application speed and noise specification.

✓ Industrial, construction, conveyor planetary

18CrNiMo7 — Wind & High Power

Premium material for wind turbine planetary gearbox ring gears and large marine or steel mill planetary drives. IEC 61400-4 wind turbine gearbox standard specifies 18CrNiMo7-6 for planetary stage ring gears with design life 175,000 hours L10. Case depth 1.0–2.0 mm for M8–M16 ring gears. σF = 430–480 MPa, AKV > 80 J at −20°C for offshore and cold climate wind turbine applications. Ground to DIN 4–5 for the high pitch line velocity of the ring gear-planet interface at rated turbine speed.

✓ Wind turbine, marine, high-power planetary

42CrMo4 — Through-Hardened

Through-hardened to HB 280–340 for medium-duty planetary gearbox ring gears — agricultural planetary drives, light industrial planetary reducers, and mobility applications where the lower manufacturing cost of through-hardened vs case-carburized ring gear is commercially important. σF = 260–310 MPa. No post-hardening grinding required for ring gears at PLV below 5 m/s. The uniform hardness profile of through-hardened ring gears eliminates the internal gear case depth control challenges of carburizing.

✓ Agricultural, light-duty planetary gearbox

316L Stainless / Specialty

316L stainless internal ring gears for food processing planetary drives and pharmaceutical mixer drives subject to CIP washdown. Titanium or 17-4 PH stainless ring gears for aerospace and medical robotics planetary stages where non-magnetic, biocompatible, or lightweight ring gear material is required. Plastic ring gears (POM or MC Nylon) for low-load precision plastic planetary gear sets in office automation and instrument drives.

✓ Food, medical, aerospace, plastic planetary

Planetary Ring Gear Applications by Sector

planetary gear kit ring gear planet carrier Korea Ever-Power
Korea Ever-Power planetary gear kit for industrial planetary gearbox — 20CrMnTi ring gear (outer), three 20CrMnTi planet gears on needle roller bearings, planet carrier, and sun gear. Module M4, 5:1 ratio, 3-planet configuration, DIN 7 quality class. Ring gear internal bore machined to H7 tolerance for housing press fit; external OD ground for precise housing location. Complete kit assembled and backlash confirmed before shipment. Available as individual components or complete matched sets.

APP 01

SERVO MOTOR
PLANETARY

Ring gear specification: M1–M3, 20CrMnTi or 17-4 PH stainless, DIN 4–5, backlash <3 arcmin (precision class) or <1 arcmin (ultra-precision class). Servo motor planetary gearboxes are the most demanding application for ring gear accuracy — the ring gear internal tooth profile and lead accuracy directly determines the gearbox transmission error, which appears as positioning error in CNC machine tool axes, robot joint positioning, and semiconductor wafer handling systems. Korea Ever-Power grinds servo planetary ring gears to DIN 4 with individual tooth spacing error below 3 μm for the most demanding servo positioning applications.

APP 02

WIND TURBINE
PLANETARY

Ring gear specification: M8–M16, 18CrNiMo7-6 case carburized, DIN 4–5, 3–5 planets, 5-planet equalization for maximum load sharing, floating ring gear or flexible pin equalisation. Wind turbine planetary ring gears are among the largest and most highly stressed ring gears produced — a 3 MW offshore wind turbine main planetary stage ring gear may be 2,000 mm OD and weigh over 5,000 kg. Ring gear manufacturing for wind turbines requires vertical hobbing on CNC gear hobbing machines with diameter capacity above 3,000 mm, internal gear grinding on purpose-built internal grinding machines, and 100% tooth profile measurement by CMM or internal gear analyser. Korea Ever-Power supplies wind turbine planetary ring gears to IEC 61400-4 requirements with full material traceability and grinding crack inspection.

APP 03

AUTOMOTIVE
AUTOMATIC TRANSMISSION

Ring gear specification: M1.5–M3, 20CrMnTi or SCM420H case carburized, AGMA quality 10–11, 3 or 4 planet gears, splined OD for clutch engagement or welded to the transmission drum. Automotive automatic transmission planetary gear sets use multiple ring gears (Ravigneaux or Simpson configurations) selectively locked or released by multi-plate clutches to achieve different ratio steps without interrupting torque transmission. Each ring gear must mesh accurately with all planet gears in the set and interface precisely with the clutch or brake that controls its rotation — dimensional tolerance on the ring gear OD spline and the internal tooth position relative to the OD is critical for smooth gear change quality.

APP 04

CONSTRUCTION
EQUIPMENT FINAL DRIVE

Ring gear specification: M4–M8, 20CrMnTi case carburized, 3 planet gears, service factor 2.5–3.0 for shock loading in excavator and wheel loader final drives. Construction equipment planetary final drives — integrated into the wheel hub or crawler track drive sprocket — transmit the full wheel braking and traction force of 20–50-tonne machines through the ring gear to the ground. The ring gear must survive peak shock loads from obstacle impacts and sudden motor braking without tooth root cracking — a requirement that makes 20CrMnTi case carburized with controlled case depth the mandatory specification for excavator and wheel loader planetary ring gears. Korea Ever-Power supplies matched ring gear sets for all major construction equipment planetary final drive replacement applications.

Frequently Asked Questions

Q 01

How do I calculate the ring gear tooth count for a desired planetary gear ratio?

For the standard planetary configuration (fixed ring, sun input, carrier output): gear ratio i = 1 + zR/zS. Therefore zR = (i − 1) × zS. Example: target ratio 5:1, sun tooth count 20: zR = (5 − 1) × 20 = 80 teeth. Planet tooth count: zP = (zR − zS) / 2 = (80 − 20) / 2 = 30 teeth. Check assembly condition for 3 equally-spaced planets: zR / 3 = 80 / 3 = 26.67 — not an integer, so this exact combination does not allow 3 equally-spaced planets. Adjust to zS = 21, zR = 84, zP = 31.5 — not integer; try zS = 24, zR = 96, zP = 36: ratio = 1 + 96/24 = 5:1 ✓ and zR / 3 = 32 = integer ✓. Korea Ever-Power can provide tooth count combinations for any target ratio and planet count — contact with your ratio, approximate module, and overall diameter constraint.

Q 02

Why is internal gear grinding more complex than external gear grinding, and what quality class can Korea Ever-Power achieve for ring gears?

Internal gear grinding is more complex than external gear grinding for three fundamental reasons: (1) The grinding wheel must fit inside the ring gear bore without interference with the surrounding bore surface — limiting the grinding wheel diameter and the traverse speed achievable without burning; (2) The concave tooth geometry requires the grinding wheel to be dressed to exactly the internal gear involute form, which is convex in the opposite sense to external gears — requiring different dressing parameters and more frequent wheel re-dressing; (3) Internal gear grinding machine rigidity is lower due to the long quill shaft required to reach inside the bore, limiting the material removal rate and requiring lighter grinding passes than external gear grinding at the same accuracy target. Despite these challenges, Korea Ever-Power achieves DIN 4–5 quality class for internal ring gears up to 600 mm bore diameter on dedicated internal gear grinding machines. For ring gears above 600 mm bore, the achievable quality class is DIN 5–6. Servo planetary ring gears to DIN 4 with individual tooth spacing error below 3 μm are produced on request for critical positioning applications.

Q 03

Can Korea Ever-Power supply a complete matched planetary gear set (sun + planets + ring gear + carrier)?

Yes — Korea Ever-Power supplies complete matched planetary gear sets as standard practice for replacement and OEM production applications. A matched set includes: (1) Ring gear — internal, with OD and bore dimensions for housing press fit; (2) Planet gears — all planets in one set measured and matched for equal tooth thickness tolerance to ensure balanced load sharing; (3) Sun gear — external, with shaft dimensions matching the input arrangement; (4) Planet carrier — with needle roller or ball bearing planet pin positions confirmed by CMM to the required spacing tolerance. The complete set is assembled as a unit on Korea Ever-Power’s assembly bench and the backlash of each sun-planet-ring contact is measured and confirmed before shipment. For servo and precision planetary applications, the transmission error of the assembled set is measured on Korea Ever-Power’s planetary gear test bench and confirmed below the specified maximum before shipment. Lead time for standard matched planetary gear sets: 20–40 days from drawing approval.

Explore Korea Ever-Power Gear Categories

Seven precision gear product lines for industrial, automotive, wind energy and specialist applications worldwide.

spur gear

Spur Gears

M1–M20 · C45, 20CrMnTi, 316L, Nylon

helical gear

Helical Gears

Low noise · high contact ratio · gearbox, wind

bevel gear

Bevel Gears

Right-angle drives · straight & spiral

worm gear

Worm Gears

High ratio · self-locking · valve, hoist

ring gear

Ring Gears

Internal gear · planetary · wind, auto, excavator

planetary gear

Planetary Gears

Compact · high torque density · servo, EV, wind

plastic gear

Plastic Gears

POM · MC Nylon · UHMWPE · FDA

GET A QUOTATION · KOREA EVER-POWER

Need Ring Gears for a Planetary Gearbox?

Korea Ever-Power supplies 20CrMnTi, 18CrNiMo7, 42CrMo4 and stainless ring gears for all planetary gearbox applications — M1 to M16, DIN 4–9 quality class, 3–5 planet configurations. Matched complete planetary sets, individual ring gears, and OEM planetary gearbox production. Servo, wind turbine, automotive, construction, and industrial planetary. ISO 9001:2015 documentation included.

Request a Quotation →

Editor: Cxm

VR Tour of Our Factory

TAGs:

gear rack

As one of leading gear rack manufacturers, suppliers and exporters of products, We offer gear rack and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of gear rack

Recent Posts

en_USEnglish